Case studies


Pump Components Profile:

     A worlds leading pump manufacturing company decides to source its components for their world class product from INDIA. They decide to call for feelers from all over INDIA and short-list 3 suppliers, an Adroit Techna Group company was one of them.


Challenge:

      Development of over200 components in different materials and processes within a span of 2 years .


Solution:

      A road map of how to achieve the objective was prepared by the departmental heads .

Drawings

     Adroit converted the 2D and Paper drawings to 3D models. These were submitted to the customer for approval and post their approval work commenced on samples


Pattern and die Development
  • Investment casting dies on: CNC - 5 axis machines
  • Sand casting patterns on: CNC - 3 axis machine
  • Bigger patterns were hand made
We have shifted
  • Investment casting dies on: CNC 5 axis machines
  • Sand casting patterns on: CNC 3 axis machine also made some
  • Big patterns: manually by hand.

Casting Development&SAND CASTING
  • models of API standard pump casing in sand casting in WCB Material Weight is 65 kg to 185 kg a single piece.
  • models of Industrial pump casing in sand casting in St. Steel Weight is 65 kg to 215 kg a single piece
  • models of Industrial pump casing in sand casting in SG.Iron And Cast Iron Weight is 16 kg to 115 kg a single piece
  • models of casing covers (Stuffing boxes) in sand casting in WCB Weight is 17 kg to 125 kg a single piece.
  • models of bearing bracket, bearing covers in WCB.
  • model of Horizontal barrel pump casting in WCB Weight is 1200 kg a single piece
  • model of Suction covers in WCB (Matching part of Barrel pump) Weight is 275 kg a single piece
  • models of impeller in sand casting in cast iron Weight is 3 kg to 12 kg a single piece.
  • models of API standard pump casing in sand casting in WCB Material Weight is 1400 kg to 1500 kg a single piece.
  • models of API standard Suction Cover in sand casting in WCB Material Weight is 550 kg to 580 kg a single piece.
    • .

Machining component development

     We have developed special Machining fixtures, Drill jigs special tooling like broaches Etc to finish the components.

Conclusion :

The development of all 200 components was done in Time .