
A worlds leading pump manufacturing company decides to source its components for their world class product from INDIA. They decide to call for feelers from all over INDIA and short-list 3 suppliers, an Adroit Techna Group company was one of them.
Challenge:
Development of over200 components in different materials and processes within a span of 2 years .
Solution:
A road map of how to achieve the objective was prepared by the departmental heads .
DrawingsAdroit converted the 2D and Paper drawings to 3D models. These were submitted to the customer for approval and post their approval work commenced on samples
Pattern and die Development
- Investment casting dies on: CNC - 5 axis machines
- Sand casting patterns on: CNC - 3 axis machine
- Bigger patterns were hand made
- Investment casting dies on: CNC 5 axis machines
- Sand casting patterns on: CNC 3 axis machine also made some
- Big patterns: manually by hand.
Casting Development&SAND CASTING
- models of API standard pump casing in sand casting in WCB Material Weight is 65 kg to 185 kg a single piece.
- models of Industrial pump casing in sand casting in St. Steel Weight is 65 kg to 215 kg a single piece
- models of Industrial pump casing in sand casting in SG.Iron And Cast Iron Weight is 16 kg to 115 kg a single piece
- models of casing covers (Stuffing boxes) in sand casting in WCB Weight is 17 kg to 125 kg a single piece.
- models of bearing bracket, bearing covers in WCB.
- model of Horizontal barrel pump casting in WCB Weight is 1200 kg a single piece
- model of Suction covers in WCB (Matching part of Barrel pump) Weight is 275 kg a single piece
- models of impeller in sand casting in cast iron Weight is 3 kg to 12 kg a single piece.
- models of API standard pump casing in sand casting in WCB Material Weight is 1400 kg to 1500 kg a single piece.
- models of API standard Suction Cover in sand casting in WCB Material Weight is 550 kg to 580 kg a single piece. .
Machining component development
We have developed special Machining fixtures, Drill jigs special tooling like broaches Etc to finish the components.
The development of all 200 components was done in Time .