Profile:Leading Aerospace manufacturing company in India.
Challenge:To develop this critical component, Adroit accepted the challenge. For this goal they have forwarded inquires to all over the India they did not found any supplier, So Adroit took this challenge as an opportunity.
Weight of Magnesium Alloy Casting is 65Kg. Dimension 1000x1000x500 mm.
Solution:Adroit has accepted that challenge and depute his dedicated team for this operation. First of all Adroit Has called the meeting of the Technical as well as execution team and made a Execution chart according to the feed back given by the manufacturing units.
Pattern and die Development Pattern was developed manually as to save project time.
Casting Development SAND CASTING
models was done through sand casting in Magnesium Material Weight is 65 kg a single piece.
Machining component development Machining was done in CNC 3 Axis Machine's.
Inspection and testing
We have developed special inspection fixtures to measure the concentricity of the component with respect to 2 bearing bores. Except that we had measured the concentricity and other parameters on the machine itself where ever required or any special request of customer. We have made a plain plug gauges with key to measure the key way with respect to impeller bore and to ensure the parreality of keyway as well as the depth of the keyway. We had developed a special Hydro testing fixture to do the Hydro test of the each and every pump casing which will be going to customer. In that we had done a testing up to 65 bar pressure twisted up to 30 minutes.
Radiography It was also done on the critical area of the components as per the customer requirement.